Press Release
Dec Group unveiled DecFill®XP , a groundbreaking concept set to redefine fill‑finish operations through unprecedented simplicity, compactness, and sustainability. Designed for the future of pharmaceutical manufacturing, DecFill®XP brings together levitating transport technology, ultra‑efficient architecture, and next‑generation primary packaging to create a new benchmark for aseptic processing.
Revolutionary Levitating Technology
DecFill®XP introduces a levitating transport system that eliminates the need for traditional mechanical handling. By removing entire station groups typically required in conventional filling lines — including loading, filling, stoppering, and crimping — the system radically simplifies process architecture.
Instead, intelligent transport shuttles guide primary packaging seamlessly from entry to exit through a single Unlock–Fill–Close step. This streamlined approach reduces mechanical complexity, minimizes interventions, and enhances overall operational reliability.
Space is Value
With its ultra‑compact footprint, DecFill®XP delivers significant space savings, enabling reduced CAPEX and more flexible facility layouts. Fewer components mean fewer surfaces to clean, maintain, and validate, lowering total cost of ownership while supporting faster, more efficient operations.
The result is a system engineered not only for performance, but for practicality in modern pharmaceutical environments where space, speed, and simplicity are critical.
Next‑Generation Sustainable Vials
As pharmaceutical production evolves, so must primary packaging. DecFill®XP is designed to handle a variety of formats, including new closed, pre‑validated sustainable vials that support greener manufacturing without compromising sterility or performance.
These innovative vials reduce environmental impact during production and streamline qualification steps, helping teams accelerate time‑to‑market with confidence.
Precision Through Proven Filling Technology
DecFill®XP is available with proprietary DEC filling technology for both powders and liquids , delivering the high‑accuracy dosing performance required for modern aseptic production. Engineered for reliability and repeatability, the system ensures precise fill volumes across a wide range of products, supporting consistent quality while maintaining the streamlined, contact‑free process enabled by the levitating transport concept.
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